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Laser Surface Hardening

Hardening the surface through controlled heat input, without adding any material. The form and dimensions of the part are preserved and the heat-affected zone stays narrow.

6000 WLaser power
1–1.5 mmHardening depth
15 × 15 mm, 20 × 5 mm, 60 × 5 mmSpot sizes
Method

No added material,
only heat

Nothing is added to the surface. The laser raises a thin surface layer to transformation temperature; once the beam passes, heat flows rapidly into the cold mass of the part and the surface self-quenches. No external water or oil quench is needed.

Because the heated layer is very thin, the bulk of the part stays cold. The process takes place only on the targeted surface; the dimensions and form of the part do not change.

Laser hardening is ideal for parts demanding high precision. The base material does not distort during the process; only the surface hardens, to a depth of 1–1.5 mm. Part life and durability increase as a result.

Laser surface hardening on an automotive die
Advantages

What laser hardening delivers

01

High surface hardness

Rapid heating and self-quenching form a martensitic structure — a layer markedly harder than the base material.

02

Minimum distortion

The heated layer is so thin that the bulk of the part stays cold. No dimensional change or distortion occurs.

03

Long-lasting durability

Resistance of the wearing surface increases; replacement frequency and the associated downtime fall.

04

No added material

Nothing is deposited. Form and dimensions are preserved and no post-machining is needed.

05

Selective treatment

Only the programmed track hardens. The remaining areas are untouched and keep their properties.

06

No quenching required

Heat flows into the part's own cold mass; no external quench medium and therefore no additional process step.

Process Characteristics

What happens in laser hardening

CharacteristicIn laser hardening
ScopeSelective — only the programmed track hardens; the rest of the part is untouched
Added materialNone — the form and dimensions of the part are preserved
CoolingHeat flows into the cold mass of the part; no water or oil quench needed
Case depth1–1.5 mm below the surface
Spot sizes15 × 15 mm, 20 × 5 mm, 60 × 5 mm
Subsequent machiningNot required — the part can be used directly after treatment

Laser hardening is for applications that need high surface hardness. If hardness is required deep into the part, this service is not suitable — we say so up front during the assessment.

FAQ

Laser hardening — frequently asked

Do the dimensions of the part change during laser hardening?

No. No material is added and the heated layer is so thin that the bulk of the part stays cold. No dimensional change or distortion occurs.

What case depth is achieved?

Hardening reaches 1-1.5 mm below the surface. If hardness is required deep into the part, laser hardening is not the right method — we say so up front.

Is quenching with water or oil required?

No. Once the beam passes, the heat flows rapidly into the cold mass of the part and the surface self-quenches. No external cooling means no additional process step.

Can it be applied to parts with complex geometry?

Yes. The 7-axis robot keeps the laser head at the correct angle on non-flat surfaces. Only the programmed track hardens; the rest of the part is untouched.

Can it be applied to a die that has been reworked?

Yes. Because dimensions are preserved, it can be applied directly after rework to form and cutting zones and draw radii on sheet-metal dies.

Which area of your part must harden?

A photograph with the worn track marked is enough. Let us establish together whether hardening or cladding is required.

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